Basic Info.
Model NO.
4.5*1600slitter
Transport Package
Wooden Packing
Product Description
- GENERAL SPECIFICATION
- INPUT DATE
| Material | Hr coil steel |
| Tensile strength | Max 630Mpa |
| Yield strength | Max 350 Mpa |
| Thickness of strip | 3.0~12.0mm |
| Width of strip | 500~1650mm (500mmW for coil ID 508mm) |
| Coil inside diameter | 508/610/760mm |
| Coil outside diameter | 1000~2,100mm |
| Coil weight | Max. 27,000kg |
- PRODUCT DATA
| Recoiling inside diameter | 760 mm |
| Recoiling outside diameter | Max.2,100mm |
| Recoiling weight | Max. 27,000kg |
| Min. slitting width | 65mm (thickness less then 8mm) |
| Coil width | 65-1600mm |
Slitting strips (except edges)
| 12 strips for thickness 6mm
8 strips for thickness 8mm
5 strips for thickness 10mm
3 strips for thickness 12mm |
- SLITTING CAPACITY & SPEED
| Thickness | Strips | Max Speed | Remarks |
| 3.1-6.0 | 20-9 | 45 m/min | |
| 6.1-8.0 | 14-8 | 30 m/min | Drive cut |
| 8.1-10.0 | 8-5 | 30 m/min | |
| 10.1-12.0 | 5-3 | 30 m/min | |
- ACCURANCE (base on new knife)
| Slitted Width |
Width
Thness | Under 200 | 200-600 | 600-1,000 | 1,000-1,600 |
| 3.0-5.0 | ±0.15 | ±0.25 | ±0.35 | ±0.55 |
| 5.1-8.0 | ±0.20 | ±0.30 | ±0.45 | ±0.65 |
| 8.0-12.0 | ±0.25 | ±0.35 | ±0.55 | ±0.70 |
| Camber |
| Camber | 2.5/2,000mm L | 2.0/2,000mm L | 1,5/2,000mm L | 1,5/2.000mm L |
- OTHERS
| Threading speed | 10m/min |
| Pass line height | 1,100mm above floor level |
| Line threading direction | To be later |
| Standard of threading | Center line |
| Slitting mode | Drive and pull cut mode |
| Control system | DC motor control |
| Uncoil back tension | Auto back tension |
| Painting color | as required |
Required Utilities
| Man Power AC440V X 60HzX 3ph
Control Power AC220V X 60HzX 1ph
Capacity 1000 kw |
Compressed air pressure 0.5~0.7Mpa
Capacity 0.5M3/min
Air Supply By customer |
- DETAILED SPECIFICATION
- COIL SKID
| Type | V- type |
| No. of coils stock | One coil , Coil width 1100-1650mm |
| Main body | Welded by steel plate |
- ENTRY COIL CAR
| Type | Pit type |
| Roll platform | Φ250mmX6500mmLx2pcs,Pu coated |
| Up/down by hydraulic cylinderφ200X850st |
| Car I n/out | By AC4kw geared motor |
| Moving speed | Approx. 6-8m/min |
| Main body | Welded by steel plate |
- UNCOILER
| Type | Double head type |
| Drum | Four steps type, Collapse and expanded by hydraulic cylinder with rotary joint |
First step Dia. from 470 to 520mm
Second step Dia. from 570 to 620mm
Third step Dia. from 720 to770mm |
| Segment material :45# |
| Sliding material :QT500 |
| Main shaft | 40Cr forged steel |
| Gears | 40Cr,heat treated |
| Drum drive | Geared motor AC4kw/ratio 1/391,with pneumatic clutch |
| Back tension and brake | Hydraulic brake |
| Slide base | Copper slide way |
| Centring hydraulic cylinder |
| Main body | Welded by steel plate |
- COIL OPENER
| Type | Four column frame type |
| Peeler table | Hard chrome-faced |
| Swung by hydraulic cylinder |
| I n/out by hydraulic cylinder |
| Press roll | PU Coated ,Up/Down by hydraulic cylinder |
| Driven by hydraulic motor |
- PINCH ROLL WITH STRAIGHTENING ROLL
| Type | $-Hi-2+5 roll type |
Pinch roll
| Φ240mm x 1,750mmL x 2pcs |
| 42CrMo,Hard chrome-faced |
| Upper roll Up/Dow by hydraulic cylinder |
| Straightening roll | Φ240mm x 1,750mmL x 5pcs |
| 42CrMo,Hard chrome-faced |
| Upper 2 lower 3 |
| Upper roll Up/Down by geared motor |
| Drive | DC55kw-1000/2000rpm |
| Main Body | Steel plate welded |
- CROP SHEAR WITH SCRAP BOX
| Type | Hydraulic drive type |
| Cutting direction | Up to down |
| Blade | SKD-11 or equivalent material |
| 1750mm L x80mm H x 30mm T x 2pcs. |
| Blade gap setting | Screw by manual quickly |
| Scrap box | 1,800mmW x 1,000mmL x 800mmH |
| In/out by AC geared motor |
- THREADING ROLL TABLE
| Type | Free roll type |
| Roll dimater | 120mmØ |
| Size | 4000mmLx1800mmW |
- SIDE GUIDE VERTICAL ROLL
| Type | Vertical roll guide type |
| guide roll | 180mmØ x 200mmHx 2 pcs x 2 sets |
| High carbon steel, heat treated & CR coating |
| Guide open/close | 300-1650mm , operated by AC geared motor |
- PRESS ROLL
| Type | 1 roll type |
Roll size
| Φ220mm x 1,750mmL x 1pces |
| 42CrMo,Hard chrome-faced |
| roll Up/Down | by hydraulic cylinder |
| Main Body | Steel plate welded |
- SLITTER(two sets)
| Type | Disk knife slitting type |
| Arbor | Φ360mm x 1,800mmL x 2pcs |
| Material 42CrMo,heat treatment and ground |
| Slitter knife | Φ360mm x Φ500mm x20-40 mm T |
| Spacer size | Φ360mm x Φ500mm x VAR.T |
| Rubber spacer Size | Φ420mm x ΦVAR.OD mm x VAR.T |
| Lap adjustment | By AC 1.5kw geared motor |
| Knife locking | Nut setting type |
| Stand open/close | By AC 1.5kw geared motor |
| Slitter body In/out | By AC 4kw geared motor |
| Main Drive | DC160kw-1000/2000rpm motor |
| Slitter body locking | By hydraulic cylinder |
| Main Body | Steel plate welded |
- SLITTER POSITIONING TABLE & EXCHANGING WAGON
| Slitter positioning | By hydraulic cylinder |
| Wagon type | Platform with four wheel type |
| Back and forth movement | By hydraulic cylinder |
- SCRAP WINDER(two sets)
| Type | Horizontal spiral wound type |
| Scrap width | 5-20mm ( large than 1.5 Thickness) |
| Wound weigh | 500kg/each one |
| Claw expending | By hydraulic cylinder |
| Reciprocating device | Rocker type |
| Drive | By VVVFAC 15kw x2 |
- LOOP TABLE
| Type | Swing type |
| Pit size | 10000mmLx2300mmWx3500mmDep |
| Apron roll | pipe made free |
| CR coating |
| Link mechanism system |
| Threading table | Mounted with steel roll |
| Loop control | Electric sensor type |
| Fence for loop pit | One set. |
- SEPARATOR UNIT
| Type | Disk type |
| Shaft | Φ180mm (I.D) x 1900mm L x 1 pcs |
| Separator disc | Φ180mm (I.D) x Φ300mm (O.D) x15mmT |
| Press roll | Φ180mm x 1,900mmLx1 pc. |
| Up/down by hydraulic cylinder |
- ENSION PAD
| Type | Felt clamping type |
| Strip thickness | 3-5.0mm |
| Pad clamping | by hydraulic cylinder |
| Felt size | 200mmWx2,250mmLx10mmTx2 pcs. Consumable |
| Main Body | Steel plate welded |
- TENSION ROLL
| Type | 5 roll type |
| Tension roll | Φ250mm x 1,900mmL x 5pcs, 42CrMo,Hard chrome-faced |
| Upper 3 lower 2 |
| Upper roll Up/Dow by geared motor |
| Main Body | Steel plate welded |
- RECOILER WITH COIL PUSHER & SEPARATOR & DRUM SUPPORT
| Type | Cantilever mandrel type |
| Recoiling I.D | Φ762mm |
| Recoiling O.D | Max. Φ2,100mm |
| Recoiling Capacity | Max. 27,000kg |
| Drum | Collapse and expanded Dia. from 720 to 760mm
by hydraulic cylinder with rotary joint |
| Segment material :45# , hard chrome-faced |
| Sliding sleeve material :QT500 |
| Main shaft | 42CrMo forged steel |
| Gears | 40Cr,heat treated |
| Drum drive | DC185kw-750/1900rpm |
| Coil pusher | In / Out by hydraulic cylinder |
| Separator | Up/Down by hydraulic cylinder |
| Size are the same as item 16.SEPARATOR UNIT |
| Drum support | Closed type |
| Swang by hydraulic cylinder |
| Main body | Welded by steel plate |
- EXIT COIL CAR
| Type | Pit type |
| V-platform | Up/down By hydraulic cylinder, φ200X850st |
| With anti-fall bar |
| Car I n/out | By AC 4kw geared motor |
| Moving speed | Approx. 6-8m/min |
| Main body | Welded by steel plate |
- HYDRAULIC UNIT
| No .of hydraulic Power pack units | 1 set |
| Motor | AC15kw |
| Normal pressure | 12Mpa |
| Cooling type | Cooling fan |
| Pump, valves and accessories | See vendor list |
- PNEUMATIC UNIT
| Pneumatic source | by buyer |
| Normal pressure | 0.5-0.7Mpa |
| capacity | 0.5M3/min |
| valves and accessories | See vendor list |
- ELECTRICAL EQUIPMENT
Power supply
| 3ph AC380V 60Hz
Capacity 425kw |
| Hardware | Cabinet x 1 set
Operation desk x 2 sets |
PLC x 1 set
HMI x 1 set |
| DC controller x 3 sets |
| Contactor , Relay and etc |
| Wire and cable |
| Function | Adjustment, manually, automatic operation mode.
One key start-up, multi-machine synchronization.
Speed adjustment.
Line stop to Length specified.
Fault information display and diagnosis.
Maintenance help.
Emergency stop, fast stop, coil end stop
Start alarm caution. |
| Main electrical parts | See vendor list |
- TOOLS
Knives, Spacers, Rubber rings and separators, are all consumable tools for a slitting line. User shall choose and order these tools separately, according to their own production needs.Following is a example tools list for a typical slitting production of 10 Strips.
Address:
Room 311, Yehua Mansion 138 Yangcheng Road, Jiang An District, Shanghai, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Instruments & Meters, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Packaging & Printing, Service, Tools & Hardware, Transportation
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000
Company Introduction:
As a new high-tech enterprise which is specialized in the developme and manufacture of steel fabricating machines, Company devote to provide best solution based on user′s custom requirements. Pursuing excellence and keeping enterprising. We are dedicated to provide customer with high quality products and perfect pre-sale, sale and attentive service.
Our company is to supply steel processing equipment, such as tube mill, cut to length, slitter, cold rolling mill, duct production machines, press braker, shear, and other steel equipment as well. Our machine has high quality and competitive price.
With our technical innovation, our machine can reduce power consumption, increase efficiency.
We export machines to South East Asia, India, USA, Middle East area, Europe, Africa, etc. Our goal is to meet customer requirement, increase customer production rate and accuracy, and give customer more value. Business will make both customer and us win.
Cooperation is the foundation for bussiness development and the sharing of social resources.
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