Basic Info.
Forging Forming Method
Mold Forging
Customized
Non-Customized
Transport Package
Wooden Package
Product Description
1. The Factory Pictures:2. The Main Graph: Main Technical Date: | Diameter range | Φ80-Φ1500mm |
| Tube Length | 100-8000mm |
| Thickness of Strip | 0.4-1.2mm |
| Width of Strip | 137-140mm |
| Strip Speed | 1-38/min |
| Dimension (L x W x H): | 2650*1550*2000mm |
| Weight | 2200kg |
| Control System | PLC automatic control |
| Compressed air power | 0.5-0.7kmp |
| Connected load | 380V/3P/50HZ |
| Main Motor Power | 5.5kw |
| The power of hydraulic pressure motor | 4kw |
| Suitable Material | Aluminum, Stainless steel, Galvanized steel |
The Spiral Tube Machine is similar product with Tormec Company in Switzerland. And it is the perfect machine for making the metal spiral tube. Besides, the machine has continual feeding working principle with spiral and seam lock forming, and is one kind of advanced, highly effective, upscale round pipe processing equipment. Compared with the similar round duct making machine, it is much more flexible nimble. Because the spiral tube machine can produce the random diameter round duct in the scope φ80-φ1500. What's more, it is simple to adjust, and does not need to have the fixed dead mold. In addition, the round duct length can be measured freely and saw up automatically with falling the material at the same time. The machine adopts the PLC procedure control, operated with the touch screen. The main engine can do the frequency modulation limitless speed change, and the direct locomotion adopts air driven. While the seam lock also adopts air driven (the air pressure should be adjusted from 6 to12Mpa accord with the thickness of steel strip).All the direct locomotion can modulate speed as well as adjust the pressure. 4.Machine Loading, Installation and Testing4.1 In long-distance transportation, it must take down the mould frame of machine, then install on the bottom frame. Moving the feeder and tail support on suitable station, tightening the screws. When the machine is swinged, install four flying rings respectively on screw orifices of cycloarc guide rail both ends below the feeder and of install mould frame on flat.4.2 When install the machine, the mould frame should be moved from the setting to the table. Put the out table to the vertical level with mould frame, aim at the center guide rail of mould frame.Fix the distance control switch on the out table, insert joining the cable and connect with the machine. When the machine is fixed orientation, it only need keep basic level, up to the vertical level center guide rail of mould frame, it must be steady between the machine and groudwork. It must be good earth connection, or induction electric may affect the flexible of transducer and PLC.4.3 Get through the power, open the touch screen operation surface, press "cutting motor", and the cutting machine is running. Be attention the running and saw gear direction. Then press "manual" to turn to "automatic", press "start" twice. Then the main motor begins to run. Press out table distance control switch, and the cutting machine rotates up. Pull back the cutting machine with hand to the induction switch and it down to replace. After that the main motor starts to run automatically till the whole circle finishing. If there are any faults during this processing, check the displacement of parallel flex cylinder and up/down cylinder induction switch occurred during transportation and installation. Then adjust the induction switch place till the cylinder replaced and the light brightened.5.Machine OperationControll Screen: The machine adopts the touch screen to doing the operation controll, and the brief button operation description is introduced as follow:1)Start/Stop: At normal state, press it (inavoid misoperation, need to press twice) and the machine can start work and repeat the cycles automatically. And press it again to stop running.2)Foot Pedals Clockwise/Reverse: At foot Pedals state, the main machine can run forward or reverse at low speed, used "stop" to change.3) Reverse / Clockwise: At manual state, the main machine can run forward or reverse at low speed, used "stop" to change.4) Manual/Automatic: Manual can work at low speed and it applies in single procedure operation. Press "Stop" "Reverse / Clockwise", and "Cutting", which can run the single cutting cycle. Manual must be used when change the tube specification and the strip restart. While "Automatic" can make the machine running continuous and do the automatic cycle, and only after the diameter, the length and seam lock are all adjusted well.5)High Speed/Low Speed: At manual state, the main machine can run continuous at high seed. 6)Cutting Motor: At stop state, finish the cutting function once in a single cycle.7)Relaxation: Control the pressure and looseness of upper seam lock wheel.8)Return: Return to main screen.9)System Maintenance:The maintenance related instructions of machine,and can set time about year,month and day.10)Operation Manual: The two kinds of work way for this machine.11)Time Setting: Set time space between an automatic cycle to next one. (The appearance number unit is second)12)Set On The Amount:In automatic mode, click on the set production to the number of the pipeline.13)Coumter Reset :The amount will be cleared.14) Emergency Stop: The machine can be emergency stop with electric cut when machine running abnormal or with error.15) Speed Control: Adjust transducer frequency and main motor limitless speed control. Operation methods 1) Fix the stirp (the width 137mm) on the feeder and tighten it. Then adjust the scale of tailor setting to the right place accord with the tube diameter. The wheel of feeding enterance should be oiled. (ordinary machine oil)2) Fix the steel strip die on the mould frame accord with the tube diameter. And then check up wether the down seam lock wheel is accord with the strip thickness or not. (for different thickness, equiped with 5 extra different wheel)3) Feed the strip into the enterance, and press "stop" and let the strip go through 4 press rollers and grooving plate ,then get to the up/down seam lock wheel. During this processing, adjust strip's both side of seam lock to symmetry and the degree of it.4) Use "stop" at low speed. Transfer the strip in the mould to a spiral tube, pressing tight upper roller. And then embed the wheel in female roller. At this moment, transfer a small segment out at low speed and saw it smoothly. After that, the tube diameter should be checked out, and it should be adjusted if there is any error.5) Transfer the tube to the out table at low or middle speed. At the same time, the height of out table should be adjusted to right place in order to support the forming spiral tube. At last, regular the tube length and measure the distance control switch.6) Attention that the adjusting methods should be applied continuously during next step till all the tube transfer successfully.6. Machine Lubricating and MaintenanceLubrication: engine oil: 46# oiled once each 8 hours runningButter: all the shaft and gear wheel of seam locker should be buttered once each 40 hours running.Maintenance: 6.1:Each time when change the tube mould, all the scrap iron and offal in the dead angle space should be cleared completely. 6.2: Clean up it each time you off work.6.3: If the machine doesn't work long time, electric and air should be cut off, and then buttered the machine.7. . Air Pressure SystemAir pressure system equipment is composed of press cylinder, return cylinder and up/down cylinder.(See the reference on attachment 1)8. Electrical system 7.1 screen funtion: a) Plan quantity: the machine produces accord with the plan quantity. For example, if 100 is needed, and then set the number 100. when manufacture 100 totally, the machine will stop running automatically.b) Total: product accumulative total, add one when produce one,touch on the number ,the number will be 0c) Manual/Automatic: "manual" initialized, and press it and turn to "automatic" state. The purpose of "manual"operation produce is to adjust all parts of machine and test wether all the switches can work normally or not. Only after the "Manual" testing and all parts running normally, the "automatic" operation produce can work for manufacturing.d) Automatic: press "manual" and turn to "automatic". Press "start"----- "high speed"-----mee "low speed distance(010)"-----"low speed"-----"setting length", when touch "low speed distance(010)" and stop-----press"cutting motor" start-----"up/down cylinder upper cutting"-----when the cutting forward to the position and touch the switch (005)-----up/down cylinder descend to the position, and the magnetism switch (008) lights-----return cylinder drops back to the position (009) magnetism switch lights-----the whole process is over-----time delayed automatically (screen setting the delayed time)-------the delayed time is up, the main motor repeats the whole processing...repeat the circles till the mount producing quantity finishede) stop: at manual state, it has the same function with foot pedal and runs forwards and reverse, only for the feeding and out.7.2 faceplate botton1) Control Power: power on2) Power Indicator: when the power is on, the light is brightening.3) Emergency Stop: press down and the whole system stop running out of electric4) Speed: adjust the motor (transducer) speed.7.3 see the reference on attachment 2Packing ListNo. | Item | Specification & Mark | Quantity | Remaker |
1 | Main Machine | | 1 | |
2 | Out table | | 2 | |
3 | Round Dies | Φ80 | 2 | |
| Φ90 | 2 | |
| Φ100 | 2 | |
| Φ125 | 2 | |
| Φ150 | 2 | |
| Φ180 | 1 | |
| Φ200 | 1 | |
| Φ220 | 1 | |
| Φ250 | 1 | |
4 | Straight Dies | Φ300-Φ400 | 1 | |
| Φ350-Φ450 | 1 | |
| Φ500-Φ600 | 1 | |
| Φ550-Φ650 | 1 | |
| Φ700-Φ800 | 1 | |
| Φ750-Φ850 | 1 | |
| Φ900-Φ1000 | 1 | |
| Φ1200-Φ1400 | 1 | |
5 | Down Seam Lock Wheel | 0.4 thickness | 1 | |
0.5 thickness | 1 | |
0.6 thickness | 1 | |
0.8 thickness | 1 | |
1.0 thickness | 1 | |
6 | Grooving Roller | For Three grooving | 1 | |
7 | Upper ROller | | 1 | |
8 | Down Roller | | 1 | |
9 | Distance Control Switch | | 1 | |
10 | Air Gun | | | |
11 | Air Pipe | φ8×6m | 1 | |
12 | Ring Bolt | M12 | 2 | lifting |
13 | Adjustable Washer | φ78×φ52×1 | 8 | |
φ40×φ20×1 | 5 | |
φ60×φ40×1 | 3 | |
Supply for extra using |
1 | Upper press roller | No.4 female roller | 1 | |
2 | Down press roller | No.4 male roller | 1 | |
3 | Small gear shaft | Gear transmission shaft | 1 | |
4 | Big gear | Z=30 | 1 | |
5 | Small gear | Z=20 | 1 | |
6 | Upper seam locke wheel | | 1 | |
7 | Dies installtion block | | 2 | |
8 | Seam Bending wheel | | 3 | |
9 | Hexagon screw | M5×15 | 5 | |
M8×30 | 3 | |
M12×20 | 3 | |
No. | Item | Specification & Mark | Quantity | Remark |
1 | Tools box | | 1 | |
2 | Monkey wrench | 10" | 1 | |
3 | Screwdriver | 6" | 1 | |
4 | Screwdriver | 6" | 1 | |
5 | Sheet iron shear | 12" | 1 | |
6 | Hexagon wrench | 1-10mm | 1 | |
7 | Tape size | 500cm | 1 | |
8 | Oil gun | | 1 | |
9 | wire-cutter | | 1 | |
10 | inner clip | Straight, elbow | Each one | |
11 | Outer clip | Straight, elbow | Each one | |
Address:
Room 311, Yehua Mansion 138 Yangcheng Road, Jiang An District, Shanghai, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Instruments & Meters, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Packaging & Printing, Service, Tools & Hardware, Transportation
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000
Company Introduction:
As a new high-tech enterprise which is specialized in the developme and manufacture of steel fabricating machines, Company devote to provide best solution based on user′s custom requirements. Pursuing excellence and keeping enterprising. We are dedicated to provide customer with high quality products and perfect pre-sale, sale and attentive service.
Our company is to supply steel processing equipment, such as tube mill, cut to length, slitter, cold rolling mill, duct production machines, press braker, shear, and other steel equipment as well. Our machine has high quality and competitive price.
With our technical innovation, our machine can reduce power consumption, increase efficiency.
We export machines to South East Asia, India, USA, Middle East area, Europe, Africa, etc. Our goal is to meet customer requirement, increase customer production rate and accuracy, and give customer more value. Business will make both customer and us win.
Cooperation is the foundation for bussiness development and the sharing of social resources.
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